Custom Sheet Metal Fabrication & Manufacturing for Electronic Enclosures

Electronic enclosures look straightforward on paper, but getting them right in production requires a fabricator that can hold tight tolerances across multiple mating components, manage finish consistency on cosmetic surfaces, and integrate hardware and features without creating downstream assembly problems. PMF fabricates custom sheet metal enclosures for OEMs and manufacturers that need production-ready parts built to their drawings and specifications — not adapted from stock.

Our Raleigh, NC facility handles the full process in-house: laser cutting, forming, welding, CNC machining, powder coating, and assembly. Fewer handoffs means tighter control over quality, lead times, and the details that matter when enclosures have to fit and function correctly every time.

Enclosure Fabrication Service Capabilities

PMF supports custom metal enclosure fabrication across a broad range of materials, configurations, and finishes. Key capabilities include:

Materials and Thicknesses:

  • Cold-rolled (mild) steel — up to 1″ thick
  • Stainless steel — up to ½” thick
  • Aluminum — up to ⅜” thick
  • Galvanized, galvalume, aluminized, and pre-painted metals
  • Copper and brass
  • Custom material requests welcome — contact us for details

    Fabrication Processes:

    • Metal laser cutting and CNC punching for precise panel blanks and cutouts
    • Press brake forming for enclosure bodies, brackets, and panels
    • MIG and TIG welding for structural joins and complex weldments
    • CNC machining for close-tolerance features and custom cutouts
    • PEM hardware insertion and fastener integration
    • Powder coating and surface finishing
    • Sheet metal assembly and electro-mechanical assembly, where applicable

      Enclosure Configurations: 

      • Rackmount
      • 5-side
      • Consolet
      • U-shaped
      • L-shaped
      • Hybrid
      • Brackets
      • Panels
      • Bus bars
      • Gaskets
      • Fully custom configurations

      Industries We Serve 

      PMF fabricates enclosures for OEMs and manufacturers across a range of industries where dimensional accuracy, material performance, and production reliability are non-negotiable.

      • Electronics and Telecommunications: Networking equipment, communications hardware, and electronic control systems require enclosures with consistent panel cutout accuracy, tight lid-to-body fit, and finish quality that holds across production runs. PMF works from customer drawings to deliver repeatable results at production volumes.
      • Medical Equipment: Medical device enclosures often carry strict material, finish, and documentation requirements. PMF’s ISO 9001:2015-certified processes support the traceability and quality documentation that medical equipment manufacturers need. 
      • Industrial Equipment and Power Distribution: Control panels, switchgear housings, and equipment enclosures for industrial environments need to be built to spec and hold up in the field. PMF fabricates to your material and dimensional requirements and can integrate hardware, mounting provisions, and gasketing as part of the production workflow.
      • EV Charging Stations: EV charging station enclosures house power management systems and connectivity electronics in environments that demand reliable environmental protection and long-term structural integrity.
      • Data Centers: Rackmount enclosures and infrastructure panels for data center applications require tight dimensional tolerances and consistent finish quality across volume orders.

      Customized Enclosures for Electrical Equipment

      Electronic enclosures or housings are cases that hold a variety of components and can be made out of different materials such as aluminum or stainless steel. Examples of these types of enclosures include computer, gaming, and handheld devices. In addition, they are often used in medical technology for things like pill dispensing machines and fluid testing units.

      The goal of an electronic enclosure is to securely hold the internal parts of a device such as circuit boards and wiring. Containing these components properly keeps them safe during transport and while in use by protecting them from spills, bumps, and other accidental impacts. Additionally, beyond keeping the device itself safe, these housings keep users out of harm’s way when it comes to potential electronic shocks and burns.

      Technical Specifications For Custom Electronic Enclosures

      Here at PMF, we specialize in the development of custom electronic enclosures that are built specifically for each projects’ needs. Our experienced and specialized team of engineers and machining experts can help you to determine the best electronic enclosure design and how we can produce it. With various fabrication techniques at our disposal such as CNC machining, we can also create custom holes and cutouts.

      Enclosure Customization Options

      When it comes to customizations we have the ability to use a range of materials including carbon steel, stainless, coated metals (galvanized, galvalume, aluminized, and pre-painted), copper, brass, and some plastics. From large to small electronic enclosures, we can do it all. Finally, we even offer powder coating and assembly services if you would like to have a more finished product. For easy reference, here are a few examples of our metal electric enclosures:

      • Rackmount
      • Hybrid
      • L-Shaped
      • Consolet
      • U-Shaped
      • Brackets
      • Panels
      • Gaskets
      • Diecast
      • Bus Bars
      • 5-Side
      • And more!

      Our production process allows you to save both time and money while still receiving a high-quality housing for your product. Give us a call today if you need a custom electronic enclosure for your upcoming project!

      Custom Electronic Enclosures for EV Charging Stations

      As electronic enclosures play a crucial role in protecting sensitive components, they are also instrumental in the realm of electric vehicle (EV) charging stations. Enclosures designed for EV charging stations are tasked with housing vital electronics, such as power management systems and connectivity modules, ensuring their safety and optimal performance in various environmental conditions.

      Our Custom Enclosure Fabrication Process

      Every enclosure project starts with your drawings and specifications. Our engineering team reviews them before production begins — if we see manufacturability concerns around bend geometry, tolerances, material selection, or feature placement, we flag them early rather than let them become production problems.

      From there, enclosure components move through cutting, forming, welding, hardware integration, finishing, and inspection as a managed workflow. Parts are checked against your specifications before they ship. PMF operates under ISO 9001:2015-certified quality processes, which means documented workflows, material traceability, and consistent standards regardless of order volume.

      Large projects carry a five-to-eight week lead time depending on complexity and materials. Rush orders may be available upon request.

      Frequently Asked Questions About Sheet Metal Fabrication for Electronic Enclosures

      What materials does PMF work with for custom enclosures?

      PMF works with cold-rolled steel (up to 1″ thick), stainless steel (up to ½” thick), aluminum (up to ⅜” thick), galvanized and coated metals, copper, and brass. Contact us for custom material requests.

      Can PMF hold the tolerances needed for lid-to-body fit and panel cutout accuracy?

      Yes. PMF specializes in close-tolerance sheet metal fabrication. Our laser cutting, press brake forming, and CNC machining capabilities are set up to hold the dimensional accuracy that enclosure fit and function require.

      Does PMF integrate hardware like PEM fasteners during fabrication?

      Yes. PEM hardware insertion, threaded inserts, and other fastener integration can be handled in-house as part of the production workflow.

      What is PMF's typical lead time for enclosure projects?

      Most projects run five to eight weeks depending on complexity and material requirements. Rush orders may be available upon request — contact our team to discuss your timeline.

      Does PMF handle finishing in-house?

      Yes. Powder coating and surface finishing are handled in-house, so enclosures move from fabrication to finish without a separate vendor handoff.

      What quality certifications does PMF hold?

      PMF is ISO 9001:2015 certified. Our processes include documented production workflows, material traceability, and part inspection against customer specifications before anything ships.

      Does PMF work with production volumes or one-off runs?

      PMF’s primary focus is production fabrication for OEMs and manufacturers with ongoing or recurring needs. We also work with customers in earlier development stages when a clear production path is in place.

      Companies We’ve Worked With

      919-231-8648

      Ready to Get Started?

      If you need custom metal enclosures fabricated to your drawings and specifications, PMF is ready to help. Share your project details with our Raleigh, NC team, and we’ll review your requirements and get back to you promptly.

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