Precision-crafted solutions for complex sheet metal challenges.
Sheet metal engineering is essential to producing components that meet strict performance, durability, and cost-efficiency standards. At PMF, we apply engineering expertise to optimize each part for manufacturability and functionality—helping reduce waste, improve consistency, and speed up production timelines.
Sheet Metal Engineering and Design Process
At PMF, the sheet metal engineering process is tightly integrated with production to ensure accuracy, efficiency, and traceability from start to finish. Once your design specifications are received and the order is confirmed, our engineers use JobBOSS² MRP software to assess inventory and current work in progress before determining material requirements for your job.
Each project is assigned a barcode-enabled traveler document that tracks it through every stage of production. As team members scan in and out of tasks, real-time data is captured—allowing engineers to:
- Monitor job status
- Identify workflow improvements
- Increase quoting accuracy through time studies
Whether you’re building a single prototype or scaling to full production, our process ensures streamlined execution, cost control, and consistent results.
Technology Used for Sheet Metal Engineering
Our digital-first environment enables seamless collaboration between engineering and production. Strategically placed computer workstations throughout our shop floor give fabricators instant access to CNC programs, inspection files, and up-to-date part drawings created by our engineering team. All files are stored in a centralized, paperless database, ensuring:
- The latest documents are linked to each job and easy to retrieve
- Version control is maintained across the production floor
- Setup time is minimized and human error is reduced
This level of system integration supports faster turnarounds, tighter tolerances, and greater manufacturing precision.
Sheet Metal Engineering Capabilities
PMF offers a full suite of sheet metal engineering services tailored to meet the demands of both simple and complex projects. Our capabilities include:
- Cost savings analysis
- Material selection advisory
- Tolerance analysis
- Design for manufacturability (DFM)
We work with a wide range of metals—including aluminum, stainless steel, carbon steel, and copper alloys—to ensure each component is engineered for optimal performance and longevity.
From rapid prototypes to high-volume production runs, our deliverables include production-ready files, quality control documentation, and expertly engineered results. We proudly serve industries such as aerospace, electronics, medical devices, industrial automation, and consumer products. Whatever your application, PMF brings the engineering precision and manufacturing expertise to move your project from concept to completion—on time and on spec.
Why Choose PMF for Sheet Metal Engineering
Choosing PMF means working with a partner who blends engineering expertise with hands-on production insight. Our in-house team collaborates across departments to ensure your parts are engineered for quality, efficiency, and manufacturability—right from the start.
We use JobBOSS² software to provide real-time production visibility, allowing us to stay agile and responsive to changes. But more importantly, we pride ourselves on being:
- Transparent in communication
- Flexible in meeting your needs
- Committed to delivering consistent, high-quality results
With PMF, you gain more than a vendor—you gain a reliable partner invested in your long-term success.
Testimonials/What Our Customers Say About Us
Fantastic work! Our robotics team was hurting for a quick turnaround in aluminum sheet metal and was not let down. We ended up winning the Quality Award at our first event for a fully sheet metal robot. We will definitely be working with PMF in the future.
My experience with PMF was nothing but professional. In my position as a procurement manager, I sometimes have to react at a moment’s notice when the need arises. My initial contact with the team at PMF was extremely helpful, and the subsequent follow-up was near immediate. I look forward to building a relationship where they are a partner that I can count on being there.
We have used PMF for over 10 years. It doesn't matter if it is a prototype or a million-dollar order, the experience has been the same. OUTSTANDING! From engineering to production to shipping, they are the best. We couldn't land the orders we do without their expertise to back us up. Thanks, PMF.
Request a Quote for Sheet Metal Engineering
Get fast, accurate pricing for your next sheet metal project—designed and engineered to perform.
What is sheet metal engineering?
Sheet metal engineering is the process of designing, developing, and refining metal components for manufacturing. It involves CAD modeling, material selection, and applying design-for-manufacturability (DFM) principles to ensure each part meets structural, functional, and production requirements.
What industries does PMF provide sheet metal engineering for?
PMF serves a wide range of industries, including aerospace, electronics, medical devices, industrial machinery, consumer products, and more. Our engineering expertise adapts to meet the unique demands of both high-precision and high-volume applications.
How does sheet metal engineering improve manufacturing efficiency?
By optimizing designs for manufacturability, sheet metal engineering reduces material waste, shortens production cycles, and minimizes the need for costly rework. At PMF, our engineers use real-time data and time studies to refine workflows, resulting in faster turnaround times and more accurate quotes.
Sheet Metal Engineering Team
Dwayne McKnight
Bending Specialist/ Machine Tool Programmer
CAD/CAM Software Compatibility
Supported File Formats
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.DXF / .DWG
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.IGS / .IGES
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.STP / .STEP
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Parasolid (.x_t, .x_b)
919-231-8648
Choose PMF for Sheet Metal Engineering
When precision, speed, and quality matter, PMF delivers. Our end-to-end sheet metal engineering services are designed to optimize your parts for performance and production—helping you reduce lead times, control costs, and bring better products to market faster.
Explore Our Capabilities