Sheet metal bending services are essential for shaping flat metal parts into precise, functional components without compromising material strength. At PMF, we use advanced press brake technology to achieve clean, accurate bends that meet tight tolerances—supporting everything from prototyping to full-scale production with speed and consistency.
Sheet Metal Bending Process
Sheet metal bending is a fundamental fabrication process that uses force to shape flat metal into precise, functional forms. Known by several terms in the industry—including die bending, press braking, flanging, folding, and edging—this process plays a critical role in creating brackets, enclosures, structural supports, and more.
At PMF, we use a variety of bending techniques to match the exact specifications of your project. From single bends to multi-angle parts, our skilled operators and advanced equipment ensure accurate, repeatable results with minimal distortion. Every bend is carefully planned and executed to maintain material integrity and ensure a perfect fit during assembly or final use.
Equipment Used for Sheet Metal Bending Services
At PMF, precision bending begins in our fully equipped Press Brake Department, where we operate eight high-performance machines designed to handle a wide range of materials and part sizes. Our equipment includes everything from a light-duty 17-ton Diacro press brake to a heavy-duty 125-ton Amada, giving us the flexibility to take on projects of all complexities.
We rely heavily on three Amada HDS press brakes, supported by advanced Amada programming software. This system allows our engineering team to pre-program bending sequences in a CAD environment, significantly reducing setup time and ensuring process accuracy before production even begins. This pre-programming approach cuts setup time by up to 70%, allowing us to maintain exceptional efficiency, repeatability, and precision from the first part to the last.
Sheet Metal Bending Capabilities
PMF’s sheet metal bending services are built to handle a wide range of materials, thicknesses, and part geometries—making us a trusted partner for industries that demand precision and consistency. We routinely form parts for sectors like automotive, aerospace, electronics, and industrial manufacturing, where accuracy and repeatability are critical to performance.
Our team works with:
- Aluminum
- Stainless steel
- Copper
- Carbon steel and other alloys
We produce bends ranging from 1 to 135 degrees, with standard angle tolerances of ±1 degree and length tolerances of ±0.015 inches—ensuring high-precision results. For more complex or multi-stage bends, we can accommodate wider tolerances as needed. Whether your project involves lightweight aluminum or thick-gauge steel, PMF delivers clean, consistent bends that meet your exact specifications—at any volume.
Why Choose PMF for Sheet Metal Bending Services
At PMF, we know that precision bending requires more than just high-end equipment—it takes the hands and eyes of seasoned professionals. While automation plays a role, press brake operation remains a true skill, and we’re proud to have some of the most experienced metal bending operators in the industry. Several of our top team members have been with us for over 15 years, bringing unmatched craftsmanship and attention to detail to every job.
In addition to expert-level forming, we prioritize fast turnaround and responsive service. Our team understands the importance of meeting your deadlines, whether you need a prototype or a full production run. With streamlined quoting, efficient setup, and dependable scheduling, PMF is the go-to choice for companies searching for sheet metal bending services —and expecting reliability, accuracy, and speed.
Testimonials/What Our Customers Say About Us
Fantastic work! Our robotics team was hurting for a quick turnaround in aluminum sheet metal and was not let down. We ended up winning the Quality Award at our first event for a fully sheet metal robot. We will definitely be working with PMF in the future.
My experience with PMF was nothing but professional. In my position as a procurement manager, I sometimes have to react at a moment’s notice when the need arises. My initial contact with the team at PMF was extremely helpful, and the subsequent follow-up was near immediate. I look forward to building a relationship where they are a partner that I can count on being there.
We have used PMF for over 10 years. It doesn't matter if it is a prototype or a million-dollar order, the experience has been the same. OUTSTANDING! From engineering to production to shipping, they are the best. We couldn't land the orders we do without their expertise to back us up. Thanks, PMF.
Request a Quote for Sheet Metal Bending Services
Tell us about your project, and we’ll deliver a fast, accurate quote for precision-formed parts that meet your exact specs.
Frequently Asked Questions About Sheet Metal Bending Services
What is sheet metal bending?
Sheet metal bending is a fabrication process that uses force—typically through a press brake—to shape flat metal into precise angles without cutting or welding.
Why choose bending over welding?
Bending eliminates the need for weld seams, resulting in smoother finishes, better structural integrity, and reduced post-processing. It also improves dimensional accuracy and lowers the risk of alignment issues—making it a preferred option for many precision applications.
How much does it cost to bend metal?
Pricing depends on factors like material type, thickness, bend complexity, and quantity. Simple bends can range from $1–$5 each, but complex forms may cost more. Contact us for a tailored quote.
Can you bend sheet metal at home?
Basic bends in thin metals are possible with manual tools, but professional sheet metal bending ensures tight tolerances, consistent angles, and safer handling—especially for commercial or industrial jobs.
What’s the difference between press braking and other bending methods?
Press braking is widely used for its precision and repeatability. Other methods—like folding, coining, or flanging—are selected based on part geometry, material properties, and production requirements.
Companies We’ve Worked With
Handy Stands
These sanitation stations are a prime example of PMF’s sheet metal bending capabilities. Each of these American made products is produced in Raleigh, NC by metal bending experts. These stands are portable and adjustable. Each model can hold various sized soap and sanitizer bottles from 12 ounces all the way to one gallon. Learn more about Handy Stands today!
Choose PMF for Sheet Metal Bending Services
With decades of experience, skilled press brake operators, and state-of-the-art forming equipment, PMF delivers sheet metal bending services you can count on. Whether you’re building a prototype or scaling up production, we bring the precision, speed, and reliability your project demands.
PMF’s sheet metal bending services are built to handle a wide range of materials, thicknesses, and part geometries—making us a trusted partner for industries that demand precision and consistency across North Carolina.
Areas We Serve
At PMF, we provide sheet metal bending services across North Carolina and the
Southeast, including:
- Raleigh, NC
- Greensboro, NC
- Charlotte, NC
- Cary, NC
- Durham, NC
- New Bern, NC
- Asheville, NC
- Greenville, SC
- Wilmington, NC
- Winston-Salem, NC
- Washington, DC
- Apex, NC
Fill out a contact form or give us a call today at 919-231-8648 to get started!
Other Services Offered by PMF